Most Businesses Waste Money on Packaging

Most businesses don’t realize how much money they lose on packaging supplies.

It doesn’t show up as one big expense. It shows up in small ways that are easy to ignore. A box that’s a little too big. Tape that needs two extra wraps. Padding that gets thrown in “just to be safe.” One order doesn’t hurt. Thousands of orders do.

Over time, those small choices quietly eat into profit.

Good packaging supplies are not about spending more. They’re about using the right materials, in the right way, every time.

A common mistake is thinking all boxes are the same. They are not. Some are built for light items. Others are made to handle weight, stacking, and long travel. Using the wrong box often means adding more tape or extra filler, which costs more than starting with the right box in the first place.

The same thing happens with tape. Cheap tape looks fine on the roll, but it stretches, splits, or peels during shipping. When that happens, workers wrap the box again. That extra time and material adds up fast, especially during busy seasons.

Packaging supplies also affect speed. When boxes fold easily and tape sticks on the first pass, packing stays smooth. When materials fight back, everything slows down. Orders pile up. Mistakes happen. Labor costs rise, even if no one is tracking it closely.

Shipping damage is another quiet drain. Even a small damage rate creates refunds, reships, and customer complaints. The cost is not just the product. It’s the shipping, the labor, and the loss of trust. Strong packaging supplies reduce that risk before the box ever leaves the building.

There’s also the issue of shipping costs. Oversized boxes and heavy materials increase rates. Many businesses ship more air than product without realizing it. Right-sized boxes and lighter fillers help keep packages compact and predictable, which matters more as carriers raise rates year after year.

Customers may never mention packaging when it’s done right, but they notice when it’s done wrong. A crushed box or messy packing sends the message that corners were cut. Even if the product is fine, the experience feels careless. Clean, solid packaging tells a different story. It says the business knows what it’s doing.

Buying packaging supplies consistently, instead of scrambling when stock runs low, also matters. Last-minute purchases cost more and create delays. Businesses that plan ahead avoid those problems and keep operations steady, even during spikes in demand.

Packaging supplies are not just a background expense. They affect cost, speed, damage rates, and customer perception all at once. When they’re chosen well, everything runs smoother. When they’re not, the problems show up everywhere else.

That’s why smart businesses treat packaging supplies as part of the operation, not an afterthought.

Factors to Influence the Packaging Prices 

Do you sometimes look at pricing and wonder how they got to that point? It can definitely be a huge factor, especially considering how businesses are trying to optimize costs.From the selection of materials to the impact on the environment, there’s a lot of different elements that happen when calculating the expenses of packaging.

You might wonder what the estimated range for prices or the formula that companies might want to calculate the packaging spend. The real answer is that there are a lot of different scenarios and options. The different types of designs, materials, and purposes do impact the costs.

It’s imperative to look at your bigger picture, and then consider all of these factors. These include chances for improvement, and streamlining the packaging process, especially when calculating the costs for packaging.

Elements to Evaluate on your Packaging Process 

There are a few elements that will influence packaging costs.The first is material. Are there materials that allow for products to be shipped at lower costs per unit?Labor is the next one.   You might wonder if there’s a change in the packaging, allowing for the process to be automated, and lowering the costs of tedious manual forms of labor. Freight is the next one.   You may be able to adjust this a little bit to lower the dimensional weight.

Design is another.   Maybe there’s a better design that you might be able to sell at a different price. 

Environmental impact too. Sometimes, changing the materials may lower the costs, while also driving more sustainability in the long haul.

Finally, damages. Maybe the design and the materials will cut the damage costs too. 

Again, these are all just a few ways for you to evaluate the product packaging, and look at the spending, but also ways for one to save. 

How to Lower Packaging costs 

One might wonder how they can lower the packaging costs without compromising the overall quality.

The first and best thing to do is to start with evaluation of packaging. Outside experts may identify the wasted material, any processes that are inefficient, and alternative options for packaging, or even solutions that you might not be aware of even existing.

We offer collaborative evaluations of packaging which involve teams of four or six of the top packaging experts. We go through looking at the facility, and the processes that are used, and evaluate the design of the packaging, materials used, the waste, and so much more. we look at everything from increased quantities of purchasing to even alternatives that offer savings.

It can impact the packaging material together, decreasing costs, improving output, and also bringing better labor savings. There are some recommendations for cost-saving actions in different areas, and the material that’s utilized in packaging and other processes. 

We can look at the way the stretch film that’s used, and sometimes change the way a wrapper has the film put in.

Some have even found that through our evaluations that some of their companies were able to save thousands, especially compared to what they were able to get out. 

We also compare the packaging prices that are there. Many times, you have to look at the value that’s there, and the potential pricing protections, savings, and the added values of sustainability, and the efficiencies that come with packaging.

We are experts though. We know the impact that packaging can have on a person, and the multitude of benefits. Contact us today to let us help you with your packaging needs and give you the expert solutions you deserve.